Flow of rice cooking and processing
How to make a delicious meal
The factory is color-coded by zone so that the rice cooking HACCP* hygiene control standards can be easily identified at a glance. In addition, all raw materials have barcodes that can be read when they are received, and products are produced under high sanitation and quality control.
*COOKED RICE HACCP: HASAP / SAFE RICE COOKING PRODUCT SYSTEM
cooked white rice
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- ■washed rice
- The rice is washed using a mixed-air jet water flow system. The rice is washed while being enveloped by air bubbles, which is gentle to the rice and does not damage the rice skin.
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- ■Adjustment of water level
- The amount of water used to cook rice is set to achieve the best results for each product type, such as white rice and vinegared rice.
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- ■Soaking
- The industry's pioneering "one pot at a time soaking method" ensures that water is absorbed by each grain of rice, preventing uneven cooking.
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- ■Adjustment of heat level
- We are able to cook rice according to the customer's request by adjusting the heat level finely.
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- ■Steaming
- After the rice is cooked, it is steamed for 30 minutes. This allows excess water in the pot to evaporate sufficiently, preventing uneven cooking and stabilizing quality.
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- ■Reversal/Unwinding
- An improved unrolling machine is used to prevent rice from kneading and forming lumps, resulting in rice with just the right amount of unraveling.
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- ■Weighing
- After the appropriate weight of rice is placed in the food can, it is further weighed and checked again.
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- ■Metal Detectors
- All products are run through a metal detector for a final check for metal contamination.
vinegared rice
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- ■Cooking rice
- Rice is cooked to the optimum state for combining with vinegar.
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- ■A combination of vinegar and
- Our proprietary automatic inertia-type vinegar spreader sprays a specified amount of vinegar evenly throughout the kettle, allowing the vinegar to fully mature before the next inversion process.
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- ■Reversal/Unwinding
- An improved unrolling machine is used. This prevents kneading of the rice and the formation of lumps, resulting in sushi rice with just the right amount of looseness.
red rice (beans and mochi)
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- ■Coloring with natural materials
- 100% domestic glutinous rice is used. No coloring agents or preservatives are used, and the coloring is done using only the cooking liquid from the whiskers. Stirred with air to produce a beautiful pink color.
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- ■Seiro Steamers
- By carefully following the steps of first steaming, sprinkling water, and second steaming, the rice does not become tough even after cooling down, resulting in the traditional fluffy texture of sekihan.
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- ■Unwrapping and weighing
- The rice is carefully and thoroughly loosened by the hands of skilled Mitsuhashi Rice employees to remove excess water.
Related Links
See Mitsuhashi Rice's approach to product creation.